Fans and Burners

Burners End-of-Line

| What?

Microplan's end of line test rigs BU-EOL are suitable for:

  • gas burners mono or 3-phase
  • oil burners mono or 3-phase

| How?

Microplan's end of line test rigs BU-EOL are intended to perform a full functional test.

| Where?

In the production line before the packaging.

| Who?

Manufactures of gas and oil burners

| Why?

  • Reduction of final test time
  • Reduced faults at final tests
  • Elimination of false failure 
  • Takt time balance
  • User friendly interface
  • Quality improvement
  • Full traceability of test data
  • Human operations driven and controlled by the test rig
  • Test data available for statistical elaborations
  • Multilanguage software
  • Market credibility

| Tests

  • Operator identification through scanner or badge
  • Burner identification through barcode reading and test sequence automatic loading and running
  • Electric safety tests
  • Electronic control unit simulation
  • Connectors insertion check
  • Alarm lamp wiring check
  • Motor switch on check
  • Electric absorption measurement of motor, electrovalve, lighter
  • Flame simulation
  • Flame sensor element check (electrode and photoresistive)
  • Oil pressure measurement on nozzle
  • Output air pressure measurement
  • Starting air pressure check and measurement
  • Air pressure switches functional check
  • Air shutter check and adjustment
  • Gas ramp simulation
  • Fault conditions simulation and check of safety devices
  • Test status interface with production line
  • Test data saving  

Fans and burners R&D

| What?  

Microplan's FB-RD test rigs are suitable for:

  • fans
  • boilers

Microplan's FB-RD test rigs are intended to give the end user full flexibility to perform all the tests necessary to evaluate the performance of fans and/or boilers.

| Where?

In the R&D laboratory.

| Who?

  • Fans manufacturers 

| Why?

  • Benchmarking 
  • Time to market reduction
  • Preparation for product certification
  • Quality improvement
  • Research and development of new products
  • Full automatic control of flow and temperature regulations
  • Full traceability of test data
  • Test data and report available for statistical elaborations
  • Market credibility

| Tests

  • Full flexible tests. The synoptic panel is available for the operator to:
    • activate any component
    • log any measurement
    • graph any measure 
  • Automatic regulations. The operator can set the parameters to perform:
    • automatic PID regulations of water flow and temperature
    • automatic increasing or decreasing ramps
    • PWM control of fan
  • Test sequence editor:
    • the operator can perfom a series of operations and save them as a test sequence
    • every sequence created can be recalled for future use

| Software

| Possible integrations

  • Direct communication with the PCB
  • Noise analysis
  • Creation & analysis of PWM signals
  • Combustion analysis
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